01 / What we do

Consulting

We help manufacturers decide what to automate, what to digitise, and in what order — then stay to make sure the plan survives contact with the plant floor.

A /

Who this is for

  • Plant heads and operations directors with a capex decision on automation or Industry 4.0 in front of them
  • Owners of mid-size manufacturing businesses who have been sold “smart factory” and want an independent view
  • Engineering teams that need a second pair of senior eyes on a line, a cell, or a control architecture

B /

What we do

  • Automation audits

    Line-by-line assessment of manual, semi-automatic and automated operations: throughput, quality escapes, safety, and where the real constraint is.

  • Industry 4.0 / IIoT roadmaps

    What to instrument, what to connect, what to leave alone. Data architecture that a plant can actually maintain.

  • Machine vision & inspection strategy

    Where vision pays back, what resolution and lighting the job really needs, and how to integrate results into the line.

  • Robotics feasibility

    Cycle-time, reach, payload and safety studies before a robot is bought. Delivered through RoboTechMech, our ABB- and Rockwell-certified robotics company.

  • Safety systems

    Risk assessment, safety-rated control design and validation to relevant standards.

  • Vendor selection & owner’s engineering

    Specification writing, bid evaluation, FAT/SAT witnessing and commissioning oversight on your side of the table.

C /

How it runs

  1. 01

    Analyse

    Walk the line, pull the data, name the constraint. A written finding, with the evidence behind it, before any option is priced.

  2. 02

    Design

    Options with costs, payback and risk. One recommended path, with what must be true for it to work.

  3. 03

    Build

    We deliver directly or act as owner’s engineer with a partner from our network.

  4. 04

    Deploy

    Documentation, training and a maintenance plan so the plant owns the result.

D /

Typical engagements

EngagementScopeDuration
Automation auditOne line or cell. Findings, constraint map, prioritised options.2–4 weeks
Transformation roadmapWhole plant. Instrumentation plan, data architecture, 18–36 month sequence with budgets.6–10 weeks
Owner’s engineerRetained through specification, procurement, build and commissioning of a project.3–12 months

Talk to us

Tell us the problem. We will tell you whether we can help, who else should be involved, and what a first step would cost.